# Suchi Foams: Custom MRP for Insulation Manufacturing

**Client:** Suchi Foams  
**Industry:** Insulation Manufacturing  
**Category:** ERP-MRP  
**Services:** Custom Software (PHP)  
**Impact:** Eliminated Manual Errors  
**Location:** Kadi, Gujarat, India  
**URL:** https://www.parix.digital/case-studies/suchi-foams

## Challenge
Suchi Foams relied heavily on manual spreadsheets for their complex formula-driven insulation manufacturing. With international clients across 6+ countries, the lack of structured processes was creating errors, delays, and miscommunication between departments.

- Heavy reliance on manual spreadsheets for consumption tracking
- Complex BOQ-driven manufacturing with formulas
- No structured handover between Sales, Design, and Manufacturing
- Difficulty tracking actual vs planned consumption
- International clientele across 6+ countries

## Approach
We built a custom PHP-based MRP system from scratch, designed specifically around Suchi Foams' BOQ-driven manufacturing process. Every calculation, handover, and tracking mechanism was automated to eliminate human error and create a seamless inter-department workflow.

## Solutions
- **Automated Consumption Engine** — Formula-driven calculations automated end to end.
- **Inter-Department Pipeline** — Structured Sales to Design to Manufacturing handovers.
- **Real-Time Dashboards** — Actual vs planned consumption visible instantly.
- **Integrated Inventory & Production** — Stock and production tracked on one system.

## Results
- **3 Mo** Delivery Time
- **6+** Countries Served
- **Zero** Manual Errors

## Why it worked
Suchi Foams had complex formula-driven manufacturing across international operations. We built a custom PHP system that automated their calculations and created a seamless inter-department handover system.